What is Electric Resistance Welded tube (ERW)?
Electric Resistance Welded tube, commonly known as ERW tube, is a type of steel tubing that’s produced through the process of electric resistance welding. This method involves passing an electric current through the edges of a steel strip, heating them to a molten state. Pressure is then applied to join the edges together fusing the two edges and thereby forming a solid tube.
ERW tubes are known for their high strength and durability, making them suitable for a wide range of applications. ERW tubes are also utilised in the automotive industry for manufacturing components like exhaust systems and frames.
One of the key advantages of ERW tubes is their cost-effectiveness. The electric resistance welding process allows for the production of large quantities of tubes at a relatively low cost. Additionally, ERW tubes have a smoother interior surface compared to other types of welded tubes.
This uniformity is achieved due to the precision and control of the electric resistance welding process. In addition to their mechanical strength, ERW tubes offer an excellent surface finish, enhancing their aesthetic appeal and making them a preferable option for visible architectural applications.
At Top Tubes, we specialise in manufacturing ERW tubes that adhere to strict quality standards made from our very own ERW mills, ensuring our products meet the diverse needs of our clients across various industries. With our state-of-the-art technology and commitment to innovation, we strive to deliver ERW tubes that are not just cost-effective but also exceed performance expectations.
What is the Difference Between ERW Tube vs Seamless Steel?
When comparing ERW tube to seamless steel, there are several key differences to consider.
ERW (Electric Resistance Welded) tube is made by rolling a strip of steel through a series of rollers to form a tube shape. The edges of the strip are then welded together using electric resistance, as explained above, creating a strong and durable tube.
Seamless steel is more expensive to produce and is generally used in applications that require higher strength and reliability, such as in the oil and gas industry or in critical structural components.
ERW tube, on the other hand, is more cost-effective and is commonly used in a wide range of applications, including furniture, automotive and general engineering.
It’s important to note that while seamless steel tubes offer higher strength, ERW tubes are highly versatile and can be produced in a wider range of sizes and shapes. This versatility, combined with cost-effectiveness, makes ERW tubes a popular choice for many applications. Furthermore, advancements in welding technology have significantly improved the strength and reliability of ERW tubes, narrowing the gap in performance between the two types.
At Top Tubes, we focus on providing high-quality ERW tubes, leveraging the latest technologies to ensure optimal strength, durability, and versatility to meet our clients’ diverse requirements. Our expertise in ERW tube manufacturing allows us to offer tailored solutions for various industries, ensuring both quality and affordability.
What are the Shapes of ERW Tube?
The shapes of ERW tube vary depending on the specific application and industry requirements. ERW tube can be found in various shapes, such as round, square, rectangular, and oval. The round shape is the most common and versatile, suitable for a wide range of applications.
Square and rectangular shapes are often used in architecture and manufacturing, as they provide a more rigid structure and are easier to join together. Oval-shaped ERW tubes are commonly used in industries that require a specific shape for aesthetic or functional purposes, such as automotive parts or furniture.
The size and dimensions of ERW tubes can also vary, depending on the intended use. They can range from small, thin-walled tubes to large, thick-walled ones. Additionally, ERW tubes can be cut to different lengths, allowing for flexibility in design and installation.
This versatility in shape, size, and dimension makes ERW tubes an adaptable solution for a multitude of applications. Beyond the standard shapes, custom profiles can also be produced to meet unique specifications, offering even greater flexibility for innovative designs and specific industry needs.
At Top Tubes, we pride ourselves on our ability to supply ERW tubes in a variety of shapes and sizes, tailored to the precise requirements of our customers. Our advanced manufacturing processes and expert team ensure that each tube meets the highest standards of quality and performance, regardless of its shape or size.
What Materials Can ERW Tube Be Made From?
ERW tubes can be made from a variety of materials to suit different needs.
•Pre-galvanised Tube: A type of steel tube coated with a layer of zinc to prevent corrosion.
•Aluminised Tube: Coated with a layer of aluminium, providing heat resistance with corrosion protection
•Perforated Tube: Features holes throughout its structure, suitable for exhaust silencers.
•Semi Bright Steel Tubes: These have a smooth, pickled and oiled finish.
•Black Tubing: Untreated with aself-colour appearance.
•MagnaTube: Tube manufactured from double sided premium zinc/aluminium/magnesium coated coil. MAGNAfusion weld repair then offering unmatched corrosion protection
What is Pre-Galvanised Tube?
Pre-galvanised tube is a type of steel tube that has been coated with a layer of zinc before being formed into a tube shape. This galvanised coating helps to protect the steel from corrosion and extends its lifespan. ERW tubes, including pre-galvanised tubes, can be made from a variety of materials such as high tensile steel, depending on the specific application and requirements.
How Long Does Pre Galvanised Steel Last?
- Pre-galvanised steel’s durability depends on various factors. The zinc coating provides a sacrificial and protective barrier against rust and corrosion.
What is an Aluminised Tube?
An aluminised tube is a type of ERW tube coated with aluminium on both the inside and outside surfaces, providing enhanced corrosion resistance. It’s suitable for applications in automotive and HVAC industries.
How Long Does Aluminised Tube Last?
- They are known for their durability and resistance against high temperatures.
What is a Perforated Tube?
A perforated tube has holes or perforations along its surface, allowing for the passage of fluids or gases. It’s useful in filtration, drainage, exhaust systems and acoustic control applications.
How Long Does a Perforated Tube Last?
- The lifespan of a perforated tube varies based on the material it is made from, usage, environmental conditions, and maintenance. Regular maintenance can help extend its lifespan.
What is Semi Bright Steel?
Semi bright steel is commonly used in ERW tube manufacturing. It has a semi-bright finish, offering durability and a sleek appearance. It’s suitable for various applications.
How Long Does Semi Bright Steel Last?
- With proper care and regular maintenance, semi bright steel make a good and reliable material to use for structural purposes.
