Tube Laser Cutting UK

Top Tubes is more than just a name; it is the standard to which we hold ourselves. We take pride in being at the forefront of the tube laser cutting industry. Thanks to our numerous state-of-the-art BLM Adige LT7 and Trumpf 5000 and 7000 machines, our capacity to fulfil your orders, big or small, is unrivalled.

At Top Tubes, we are proud to offer tube laser cutting services that set the standard for precision, efficiency, and innovation. Backed by decades of experience and continuous investment in advanced technology, we deliver solutions tailored to your exact specifications, ensuring consistent quality every time.

Why Choose Top Tubes For Tube Laser Cutting?

Are you looking for unrivalled experts who can deliver your exact specifications with quality and precision, on time, every time?

Since 1994, we’ve been at the forefront of the industry, offering:

Expertise in handling mild steel, stainless steel, and aluminium

Committed to sustainability, passing cost savings on to our clients

Proven capability to handle large or small projects efficiently

Full traceability of materials all the way back to the foundry

Coil Slitting, ERW Tube Manufacturing, Expert Laser Cutting

Under One Roof

Save time, energy, money, and avoid logistical headaches

Your all-in-one solution

Why look anywhere else?

BLM LT7

Trumpf 5000

Trumpf 7000

Did You Know? At Top Tubes, we’ve taken innovation to the next level by producing our own Nitrogen right on-site. This strategic move significantly reduces our reliance on external suppliers, ensuring unparalleled reliability and timeliness for your critical projects. Trust us to keep your time-sensitive deliveries on track, every time.

Benefits of Tube Laser Cutting & Slotting

Efficient Tube Laser Cutting Suppliers

Whether you need all your tube requirements managed under one roof with our advanced ERW mills or wish to send us your own tubes, we are here to help. We constantly seek innovative practices to ensure you receive quality and reliable products. We deliver your tube solutions on time, every time.

Our expert CAD laser cutting team can take your ideas and provide you with a sample before making them ready for manufacture. Our investment in cutting-edge machinery allows us to cut small, large, complex, and intricate designs across various sizes and materials.

Find out how Top Tubes can help take your tube solutions further.

Nick Cook

Laser Operations Manager

We are excited to introduce Nick Cook, our new Laser Operations Manager at Top Tubes. Nick’s journey with us has been marked by unwavering dedication, strategic insight, and a relentless drive for continuous improvement. His expertise has been instrumental in shaping and enhancing our laser operations.

Through Nick’s leadership, we’ve implemented cutting-edge systems that have streamlined our productivity, enabling us to deliver even greater value to our customers. These improvements translate directly into benefits for you, with faster turnaround times, enhanced precision, and consistent quality for all your tube laser cutting needs.

Benefits of In-House Tube Laser Cutting

By managing every stage of the process—from ERW tube manufacturing to laser cutting—under one roof, we deliver:

Cost-effective solutions by reducing material waste and cutting down production times

Consistent quality, backed by ISO 14001 accreditation

Rapid lead times through streamlined operations and the use of advanced CAD/CAM technology

Applications of Tube Laser Cutting

Our laser tube cutting services cater to a wide array of industries, including:

Medical devices - Katnat Disabled Equipment

Architectural metalwork and office furniture

Automotive exhaust systems

What is Tube Laser Cutting?

Tube laser cutting is a method that employs high-powered laser technology to cut and shape various materials with outstanding accuracy. The process is managed by computer numerical control (CNC) systems, ensuring that each cut meets precise specifications. This cutting service is widely utilized for producing complex geometries in tube fabrication, where diameters can range from 12mm to 152mm. The automation provided by tube laser cutting significantly reduces lead times and enhances overall efficiency.

Whether you need slots, holes, or intricate patterns, our team is here to bring your designs to life.

Find out more about Tube laser cutting, "What Is Tube Laser Cutting?" & "The Step By Step Process of Laser Cutting"

Advanced Tube Laser Cutting Technology

Our state-of-the-art BLM Adige LT7 and Trumpf 5000 and 7000 machines enable us to meet diverse requirements, from complex designs to large-scale projects. These high-powered laser cutting machines produce precise and intricate cuts, accommodating a wide range of materials, shapes, and sizes, including:

With multi-axis tube laser cutting capabilities, we create seamless results that eliminate the need for secondary processes like deburring.

Precision and Accuracy

Achieve flawless cuts with no deformation, thanks to our no-contact laser cutting techniques.

Efficiency

Advanced CAD/CAM systems allow rapid lead times and seamless design-to-manufacture transitions.

Sustainability

Our focus on reducing waste and energy consumption ensures environmentally friendly operations.

With multi-axis tube cutting capabilities, we create seamless results that eliminate the need for secondary processes like deburring.

Did you know?

If you choose to handle all your tube processes in-house, you could save a fortune. Just ask a member of our team, "How will Top Tubes' In-House Services Save Me Money?" Contact Us Today!

Christmas Has Come Early At Top Tubes

Introducing our newest addition straight from the North Pole!

A brand new BLM LT7 Tube Laser cutting machine, just in time to help our elves deliver presents to your doorstep thanks to our fleet of sleighs!

Our Tube Laser Cutting Machines

BLM LT7

Round tube	Ø12mm – Ø152mm
Square tube	Up to 152mm x 152mm
Tube loader length	8.5mtrs
Unloader length	4.5 mtrs
Source laser power	3000 W
Standard materials	Steel, stainless steel, aluminium, others on request

BLM LT7 (3)

Round tube	Ø12mm – Ø152mm
Square tube	Up to 152mm x 152mm
Tube loader length	8.5mtrs
Unloader length	6.0 mtrs
Source laser power	3000 W
Standard materials	Steel, stainless steel, aluminium, others on request

Trumpf 5000

Round tube	Ø12mm – Ø152mm
Square tube	Up to 120mm x 120mm
Rectangle tube	Up to 152mm x 76mm
Tube loader length	8mtrs
Unloader length	6.5 mtrs
Source laser power	3000 W
Standard materials	Steel, stainless steel, aluminium, others on request

Trumpf 7000

Round tube	Ø12mm – Ø254mm
Square tube	Up to 180mm x 180mm
Rectangle tube	Up to 220mm x 126mm
Tube loader length	9.2mtrs
Unloader length	8 mtrs
Source laser power	4000 W
Standard materials	Steel, stainless steel, aluminium, others on request

Precision and Quality laser tube suppliers

Our industry-leading machines are designed for consistency. Our nitrogen machines are fitted with 3D tube laser cutting heads, benefiting from multi-axis movement. This allows complex designs to be replicated numerous times with consistent, high-quality results.

We are proud of our consistency and quality. We have worked hard to ensure that products leaving our site meet exact specifications with the quality we are known for. Our quality is so high that additional steps like deburring are unnecessary. We constantly seek areas for improvement to remain one of the top UK tube laser suppliers.

Laser Cutting Thicker Wall Materials with Precision

Do you have a thicker wall piece of material? Our advanced machines handle it with ease. Our 3D tube laser cutting heads process up to 10mm thick material with pinpoint accuracy. The no-contact element of our machines eliminates the risk of mechanical deformation, keeping your material structurally sound and preserving the integrity of your components.

This adaptability ensures precise alignment with the profile angle, giving us the confidence to deliver impeccably crafted components every time.

What are the Cost implications of Tube Laser Cutting?

Surely this level of quality will cost a fortune, we hear you ask! In fact, it is quite the opposite. Tube laser cutting is actually cheaper than alternative methods, thanks to the elimination of complex processes. Instead of transporting your tube from the mill to the laser processing factory, why not have it all done in one place? This ensures consistent quality and reduces costs.

We are proud to have reduced material waste due to the highly precise nature of our laser cutters. Streamlining in-house production means all our savings are passed on to you! Our investment in advanced machinery maximises material usage, further reducing costs and enhancing overall efficiency.

Fun Fact:

We are the only manufacturing company with such vast capabilities in the Midlands. We boast a 14,000-square-meter factory in the heart of the UK. We take pride in having full control over the tube manufacturing process. From coil slitting to ERW tube manufacturing and tube laser cutting, we have complete control over every step. Additionally, we ensure full traceability of materials. There is no one else like us!

Tube Laser Cutting Size Capabilities

Our investment in state-of-the-art machinery extends our capabilities beyond conventional limits. We can accommodate tubes of various shapes and sizes, including round, square, and rectangular tubes up to 254mm in diameter. We also handle angles, flats, and channels up to 8 meters in length. This extensive processing range allows us to manage large-scale assemblies if your project requires it. Depend on us to handle your project efficiently and effectively in-house.

Top Tubes provides limitless potential for transformative tube processing capabilities. The advanced technologies we utilise, combined with our commitment to excellence, set us apart.

Don't hesitate to find out just how far we can take your projects! Discover what makes us different from others in the industry and why we are the top choice for tube laser processing. We can truly revolutionise your projects.

Contact a member of our expert team to benefit your vision!

Get in touch

Our expert team is ready and willing to assist you with all your manufacturing needs, simply click the link.

Tube Laser Cutting & Slotting

Without a shadow of a doubt, you have walked into any major supermarket or retail store and seen shelving and display equipment that has been slotted! In years gone by, this was a painful tooling process that took time and utilised a lot more material. Now, thanks to advancements in technology and the introduction of tube laser processing, this process has never been easier!

While supermarkets and retail stores provide a natural example of this application, we have helped various sectors such as warehouses, libraries, and corporate environments like office furniture, architectural metalwork, electrical switch cabinets, fencing, and radiators. The application of this practice is without bounds.

We boast a vast array of industries we have partnered with to help them excel. We don’t just limit ourselves to cutting; we embed complex designs such as holes, slots, and elaborate patterns.

In this regard, the only limitation is not dreaming big enough! Our expert design team can take visionary ideas and transform them into tangible realities, utilising their vast engineering knowledge to create practical products. They can manipulate designs to be functional and provide samples before mass production.

Our mission goes beyond simply adhering to industrial standards; our commitment lies in redefining industrial possibilities! Our passion for striving for excellence, setting new heights for what is possible, and propelling industries forward is what allows us at Top Tubes to remain the pinnacle of innovation and quality.

Get in touch

We know we are capable of assisting any industry! So why hesitate?

Explore Our Tube Laser Cutting Service

Discover the difference our tube laser cutting service can make for your manufacturing and production needs.

Tube Laser Cutting FAQs

What is Tube Laser Cutting?

Tube laser cutting stands as a highly precise and efficient method that utilises a high-powered laser beam to cut tubes with accuracy, facilitating shaping and hole cutting. This technique is versatile, and applicable across a spectrum of materials, regardless of their shape or size.

The unique prowess of the laser beam lies in its ability to cut through thick materials, effectively eliminating the need for supplementary machining processes. This not only saves valuable time but significantly enhances productivity.

This method prides itself on its swiftness and precision, ensuring the attainment of desired shapes and designs with unparalleled accuracy. Its efficiency remains unparalleled, making it a sought-after choice across various industries.

Tube laser cutting guarantees precise and immaculate cuts, rendering it an optimal method for projects demanding exactness and efficiency.

You can read more information on what tube laser cutting is here.

How does Tube Laser Cutting Work?

Understanding the mechanics of tube laser cutting reveals a method that utilises a high-powered laser beam for precise and efficient tube cutting.

Initiating the process involves focusing the laser beam onto the material’s surface. This intense heat prompts the material to melt and vaporise, resulting in a narrow-cut formation.

To ensure utmost precision, computer-aided design (CAD) software directs the laser beam along the intended cutting path.

Simultaneously, as the material melts, a jet of gas blows away the molten residue, leaving behind a clean, accurate cut.

This method facilitates the cutting of intricate designs and complex shapes with remarkable ease, offering a level of flexibility unparalleled in traditional methods.

Tube laser cutting stands as a highly efficient and dependable technique, assuring repeatability and accuracy throughout the cutting process.

Advantages of Tube Laser Cutting

Tube laser cutting boasts several distinct advantages, foremost among them being its exceptional precision and accuracy. Laser technology enables precise and intricate cuts, ensuring tight tolerances of up to ±0.5mm and delivering impeccable finish quality. This reliability ensures that your tubes are cut precisely to your specifications, devoid of errors or deviations.

Moreover, the versatility of tube laser cutting stands out prominently. It accommodates a broad spectrum of materials, allowing for intricate configurations. This adaptability guarantees the application of tube laser cutting across diverse projects and purposes.

The rapidity and efficiency of the laser-cutting process contribute significantly to its advantages. Tube laser cutting drastically reduces production times and costs, empowering faster and more efficient project completions.

What types of Tubes can be Cut with a Laser?

The marvel of laser cutting technology lies in its capability to precisely cut a wide array of tubes, encompassing diverse shapes and materials with exceptional precision. Be it round, square, rectangular tubes, or any other configuration, laser cutting delivers immaculate, precise cuts.

The versatility extends to the materials handled, spanning steel, stainless steel, aluminium, copper, brass, and even plastic. This adaptability positions laser cutting as an outstanding choice across multiple industries, including manufacturing, automotive, construction, and beyond.

The laser’s prowess in cutting through diverse materials and shapes amplifies the flexibility in design and production. Laser cutting empowers the achievement of high-quality, accurate cuts on various tubes, catering precisely to the distinctive demands of your projects.

What industries utilise Tube Laser Cutting?

Tube laser cutting serves as a cornerstone technology across diverse industries, aiding in achieving precise and effective outcomes in their manufacturing procedures.

In the automotive realm, this technology plays a crucial role in crafting exhaust systems, chassis components, and roll cages.
Within the aerospace sector, tube laser cutting finds application in manufacturing aircraft frames, engine components, and ventilation systems.

The medical field reaps benefits by employing this technology to craft surgical instruments, implants, and medical devices.
In construction, tube laser cutting fabricates structural components, handrails, and architectural elements.

The furniture industry employs tube laser cutting to fashion custom designs, intricate patterns, and precise joints.

Finally, the energy sector relies on this technology for producing oil and gas pipelines, solar panels, and components for wind turbines.

What is the Maximum Size and Thickness for Laser Cutting?

You might wonder about the sizes and thicknesses that laser cutting can handle. While it offers many possibilities, there are limits you should know.

The maximum size depends on the machine used. Generally, tube laser cutting machines can manage tubes ranging from 12.7mm od to 254mm od in diameter.

As for thickness, these machines handle various materials differently. Stainless steel can be cut up to 6mm thick with aluminium going up to 5mm thick and mild steel go up to 10mm thickness.

It’s crucial to chat with a professional to figure out the specific sizes and thicknesses that suit your laser-cutting needs. Contact us today to see how we can better assist you.